In today's industrial world, consumers often face a choice between chromed metals and alloys and stainless steel. This decision is far from trivial, since these materials, although similar in appearance, have completely different physical and chemical properties. Each has its own advantages and disadvantages.
Because stainless steel is an alloy and not just a coating, it is much stronger and more durable than chrome plating. Over time, chrome plating will corrode from water, heating elements, and exposure to hot and cold air. The coating may also scratch, peel, or crack.
Chrome (shiny) coating on metal or alloy is obtained as a result of:
- The chromium plating process is the diffusion saturation of the surface of metal products with chromium (chemical chromium plating) or the process of depositing a layer of chromium on the surface of a part from an electrolyte under the action of an electric current (electrolytic chromium plating).
- High-velocity (supersonic) flame spraying (high-velocity oxygen-fuel method) is one of the technologies of gas-thermal spraying of protective coatings, in which powder material is applied to the substrate at high speed.
Chrome Plated Metal vs. Stainless Steel: What's the Difference?
At first glance, chrome and stainless steel products appear identical. Their shiny, smooth, and durable appearance is popular among home appliances and decorative items.
Chrome plating is a chemical coating process that applies a thin layer of chromium to an untreated metal substrate. Chromium is an element classified as stainless steel that is brittle in its natural state but is an important additive in the composition of steel for high-strength parts. It is not considered an alloy.
Stainless steel is a family of iron alloys, typically processed into sheet metal and rod or tube, containing at least 10.5% chromium and may include carbon, nickel, nitrogen, aluminum, silicon, copper, molybdenum, titanium, manganese, etc.
Characteristics
Chromium
A layer of chromium is applied to the surface of a plastic or metal object by electroplating for industrial and decorative purposes.
Stainless steel and chrome-plated metal or alloy have similar aesthetic qualities, particularly a shiny appearance. However, chrome has a shinier, more polished appearance than stainless steel..
Chrome steel (metal, alloy) has a low friction coefficient and protects against corrosion. Stainless steel has a smooth, non-absorbent surface that is very durable, non-toxic, and can be thoroughly cleaned with aggressive disinfectants and sterilized. Chrome plating does not tolerate aggressive detergents.
Stainless steel
Stainless steel is typically polished to a high, mirror-like finish that is duller and darker than what you see with chrome items.
While chrome steel is hard and dense, stainless steel is one of the hardest and strongest metals next to carbon steel.
Stainless steel is stronger than chrome, providing resistance to corrosion as well as resistance to scratches and tarnish. However, this is somewhat dependent on the environment, as this metal is not completely immune to all stains or even wear. In general, while chrome is cheaper and has a higher shine, stainless steel is much stronger and will retain its finish for many years.
Stainless steel and chrome metals and alloys are often used in a variety of applications due to their resistance to corrosion. However, they have a number of key differences that make them suitable for a variety of applications.
Main differences
Chromium
- Corrosion resistance: chrome-plated metals and alloys have a weaker protective layer that can be damaged when in contact with another metal product or any hard object, water or any aggressive substances.
- Strength: chrome metals and alloys, in most cases, have lower strength than stainless steel. This makes them suitable only for applications where high strength and wear resistance are not required.
- Aesthetics: chrome-plated metals and alloys have a shiny, smooth surface that can be aesthetically appealing.
- Cost: chrome-plated metals and alloys can be less expensive than stainless steel. However, this is not always the case.
Stainless steel
- Corrosion resistance: stainless steel has significantly better resistance to corrosion and oxidation than chromium-plated metals and alloys. This is because stainless steel forms a passive chromium oxide layer that protects the metal from further corrosion.
- Strength: stainless steel is generally stronger than chrome-plated metals and alloys. This makes it a better choice for applications that require high strength and wear resistance.
- Aesthetics: stainless steel can have a variety of surface finishes, including brushed, satin or polished.
- Cost: stainless steel, depending on the type and grade of steel, can be more expensive than some chromed metals and alloys. But this is not always the case.
Stainless Steel vs. Chrome Steel, Brass, Aluminum, Bronze: Advantages and Disadvantages
Stainless steel
Advantages:
- High corrosion resistance: the main characteristic of stainless steel. Due to the chromium content (at least 10.5%), a passive layer is formed that protects the steel from rust.
- Strength and resistance to deformation: stainless steel is strong and tough, making it ideal for structural applications.
- Hygienic: not susceptible to bacteria formation, therefore used in the food industry and medicine.
- Aesthetic appearance: has a pleasantly shiny, polished or matte surface.
- Durability: withstands environmental influences without requiring additional coating.
Flaws:
- Higher cost: stainless steel is more expensive than regular steel.
- Difficulty of machining: stainless steel is harder than regular steel, making it more difficult to machine.
- Magnetism: some types of stainless steel are magnetic, which can be a disadvantage in certain applications.
Chromed steel
Chrome steel is black steel that has been coated with a thin layer of chromium on top.
Advantages:
- Aesthetics: chrome plating gives steel a shiny, mirror-like appearance.
- Corrosion protection: chrome provides a certain level of protection against corrosion.
- Hardness: chrome plating makes steel harder and more resistant to scratches.
Flaws:
- Low corrosion resistance: the chrome coating is not as resistant as the passive layer on stainless steel. Over time, it can become dull and lose its protective properties.
- Maintenance needs: chrome steel requires regular cleaning and polishing to maintain its shine.
- Toxicity: chrome plating can be toxic to the environment if not done properly.
Chrome plated brass
Advantages:
- Attractive appearance: chrome-plated brass has a warm golden hue that adds elegance and luxury to any interior.
- Corrosion resistance: the chromium coating on brass makes it resistant to oxidation and tarnishing.
- Affordable: chrome plated brass is generally less expensive than stainless steel.
- Easy to clean: chrome plated brass can be cleaned with a soft sponge and metal polish.
Flaws:
- Less resistant to oxidation: chrome-plated brass is not as resistant to oxidation as stainless steel and may become dull or lose its shine over time, especially in humid environments.
- Less durable: brass is a soft metal that may be less durable than stainless steel.
- Harder to clean: polishing chrome-plated brass can be more difficult than cleaning stainless steel, as it requires special cleaning products.
Chrome plated aluminum
Advantages:
- Lightweight: aluminum is significantly lighter than stainless steel.
- Cheaper: chrome-plated aluminum is cheaper than stainless steel.
- Ease of processing: aluminum is easy to process, making it more versatile.
- Aesthetic appearance: chrome-plated aluminum has a shiny and elegant appearance.
Flaws:
- Less resistant to oxidation: chrome-plated aluminum can be subject to oxidation and destruction, especially in aggressive environments.
- Less durable: aluminum is less durable than stainless steel.
- Requires special care: chrome-plated aluminum requires regular care to maintain its shine.
Chromed bronze
Advantages:
- Aesthetics: chrome bronze has a rich, deep color that gives metal products an elegant and luxurious look. It matches well with different interior and exterior styles.
- Protection: the chrome finish is corrosion resistant, making it ideal for use in wet or exposed conditions.
- Durability: chrome bronze is scratch and wear resistant, making it a practical and durable choice.
- Easy to clean: chrome surfaces are easy to clean with a soft cloth and soapy water.
Flaws:
- Cost: chrome bronze can be expensive.
- Application difficulty: applying chrome plating requires specialized equipment and knowledge.
- Tendency to peel: under certain conditions, the chrome plating can peel off, revealing unprotected metal.
The choice of material depends on specific needs and conditions of use. Stainless steel is the best choice if maximum resistance to corrosion, scratches and other damage is required. Chrome metals and alloys are suitable for decorative elements where aesthetics are a priority.